Innovative Applications of Custom Plastic Extrusion

Custom plastic extrusion is a versatile technology with numerous innovative applications across various industries. Let’s take a look at some examples that demonstrate the broad range of possibilities that custom plastic extrusion offers. These examples were picked to showcase the ability to address specific needs across various sectors with innovative and practical solutions.

Architectural Elements

• Custom Profiles. Unique architectural profiles such as decorative trim, molding, and panels offer both aesthetic appeal and functional benefits, like improved insulation or weather resistance.
• Faux Wood & Stone. Plastic extrusions are designed to mimic the appearance of traditional materials like wood or stone while providing durability and low maintenance of plastic.

Green Building Solutions

• Eco-Friendly Insulation. Extruded polystyrene (XPS) and polyisocyanurate (PIR) boards are used for thermal insulation, enhancing energy efficiency in buildings.
• Recycled Plastic Lumber. Plastic lumber is made from recycled materials for use in decking, fencing, and landscaping, reducing the need for virgin wood.

Medical and Healthcare Applications

• Custom Tubing. Precision extruded tubes used in medical devices, such as catheters and IV lines, require exact specifications for safety and performance.
• Protective Covers. Extruded plastic covers and housings for medical equipment that ensure hygiene and protection.

Consumer Products

• Packaging. Innovative packaging solutions, such as custom-shaped blister packs or protective casings, that enhance product presentation and safety.
• Hoses & Tubes. Lightweight, durable, and flexible hoses for various applications, including automotive, gardening, and industrial use.

Automotive Components

• Trim & Molding. Custom extrusions are used in automotive interiors and exteriors to reduce weight and improve fuel efficiency.
• Seals. Precision extruded seals and gaskets that ensure airtight and watertight fittings in vehicles.

Construction and Infrastructure

• Green Roofing Systems. Extruded plastic components are used in green roofing systems that support plant growth and manage stormwater runoff.
• Architectural Facades. Custom extruded panels for building facades that provide both aesthetic design and energy efficiency.

Sports and Recreation

• Sports Equipment. Extruded profiles are used in sports equipment, such as lightweight frames for bicycles or specialized parts for playgrounds and sports fields.
• Protective Gear. Extruded plastic components are used in helmets, pads, and other protective gear to enhance safety and comfort.

Electrical and Electronics

• Cable Management. Custom extruded cable ducts, trays, and conduits that organize and protect electrical wiring in both residential and commercial settings.
• Tubing. Precision extruded tubing is used for insulating and protecting electrical connections and components.

Agriculture

• Irrigation Systems. Custom extruded tubing and fittings for efficient water distribution in irrigation systems, improving water conservation and crop yield.
• Structures. Lightweight and durable extruded plastic components used in greenhouse frames and coverings.

Custom Extrusion with Inplex

Looking for quality custom extrusion products and services? Inplex is one of the leading custom extrusion services in the US, with over 50 years of experience. We pride ourselves on our ability to put the right talent and technology in place to perform the best possible job for our clients.

We own a 42,000 sq. ft. facility in Naperville, Illinois, that is temperature-controlled and features an environmentally friendly closed-loop water cooling system. If you have specific needs or questions, don’t hesitate to contact us!